The most common methods for initial detection of abnormal levels of wear debris in used oils include elemental analysis, ferrous density analysis (DR, etc.), particle counting and patch testing. For some users, because of the criticality of the application, all of these screening tests for wear metals are integrated into the routine test slate.

In such cases, when sampling is done correctly, it would be rare for the abnormal production of wear metals to go undetected. However, when only one or two of these methods are routinely deployed, there is a distinct risk that an incipient (early stage) failure condition may be missed.

The post Tricks to Classifying Wear Metals and Other Used Oil Suspensions appeared first on Tesibis.

The analysis of power train lubricants for the purpose of detecting faults and abnormal wear patterns is a well developed practiced in mobile equipment applications. However, these same techniques don’t always transfer successfully into stationary equipment applications for many users. In recent years new approaches and techniques have been perfected to substantially improve the detection of incipient and developing faults in bearings and gear units using wear debris analysis. The approach is more systemic as opposed to the application of any singular new or emerging technology. It begins with improvements in the sampling process to enrich the data and proceeds through the use of tactics that strengthen the signal-to-noise ratio. After detection is confirmed, the final analytical phase involves wear particle identification using both classic and advanced techniques. Key Words: wear debris analysis, spectroscopy, wear particles, ferrography, fault detection, predictive maintenance, tribology, wear particle identification, oil analysis, condition monitoring, elemental analysis, ferrous density, microscopic analysis, ferrometrics.

The post Best Practices in Maximizing Fault Detection in Rotating Equipment Using Wear Debris Analysis appeared first on Tesibis.

According to Massachusetts Institute of Technology professor emeritus and luminary tribologist Ernest Rabinowicz, there are three things that cause machines to lose their usefulness: obsolescence, accidents and surface degradation. Without question, obsolescence is fundamental to the evolution of engineering and technology. The old must make way for the new. Yet some inventions have long life cycles, the grease fitting for example. Its design has changed little since Oscar Zerk invented it in the early 1920s, yet is still widely used today. The automobile, on the other hand, is dynamic and in constant flux. While the classics cars live on into perpetuity, most automobiles face practical obsolescence long before they are functionally inoperable.

The post How and Why Machines Wear Out appeared first on Tesibis.

The analysis of power train lubricants for the purpose of detecting faults and abnormal wear patterns is a well developed practice in mobile equipment applications. However, these same techniques don’t always transfer successfully into stationary equipment applications for many users.

In recent years new approaches and techniques have been advanced to substantially improve the detection of incipient and developing faults in bearings and gear units using wear debris analysis. The approach is more systemic as opposed to the application of any singular new or emerging technology.

It begins with improvements in the sampling process to enrich the data and proceeds through the use of specific strategies and tactics. After detection is confirmed, the final analytical phase involves wear particle identification using both classic and advanced techniques.

The post Maximizing Fault Detection in Rotating Equipment Using Wear Debris Analysis appeared first on Tesibis.

Spherical particles have been found in microscopic analysis in many different machines. The phenomenon of perfectly round spheres has been a topic of interest since their discovery and a number of theories have been formulated for their origin.

While more than one theory exists, their source can be narrowed down by considering certain factors such as particle size and texture, equipment type, surrounding debris, stage of equipment life and environmental conditions. Table 1 summarizes the predominant theories of the origin of spheres in oil analysis.

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The analysis of powertrain lubricants for the purpose of detecting faults and abnormal wear patterns is a useful practice in mobile equipment applications. Unfortunately for many users, these techniques don’t always transfer successfully into stationary equipment applications. In recent years, new approaches and techniques have been advanced to improve the detection of incipient and developing faults in bearings and gear units using wear debris analysis.

As opposed to the application of any singular new or emerging technology, these new methods are more systematic and functional. It begins with improvements in the sampling process to enrich the data and proceeds through the use of specific strategies and tactics. After detection is confirmed, the final analytical phase involves wear particle identification using both classic and advanced techniques.

Like so many endeavors, success depends more on the quality of execution than the strength of the underlying technologies. This idea can be concluded from the fact that while a great deal of new knowledge and technology has been advanced, for the vast majority of industrial organizations employing wear debris analysis, little has changed in either their tools or approach.

The post The Benefits of Using Wear Debris Analysis in Industrial Machinery appeared first on Tesibis.

You’ve heard the expression. There are only two things in life that are certain: death and taxes. Some have suggested that the same applies to machinery. We all know that if a machine generates a profit, taxes will be levied on that profit. But how about death? Is machine mortality also inevitable?

Let’s take a closer look. According to Massachusetts Institute of Technology professor emeritus and tribologist Ernest Rabinowicz, there are three things that cause machines to lose their usefulness (see Fig. 1): obsolescence, accidents and surface degradation. Without question, obsolescence is fundamental to the evolution of engineering and technology. The old must make way for the new. Yet some inventions have long life cycles, the grease fitting for example. Its design has changed little since Oscar Zerk invented it in the early 1920s, yet is still widely used today. The automobile, however, is dynamic and in constant flux. While the classic cars live on into perpetuity, most automobiles face practical obsolescence long before they are functionally inoperable.

The post Aren’t Machines Supposed to Wear Out? appeared first on Tesibis.